URL: https://oceverse.com/blog/inserts-protective-packaging-options
Title: Inserts and Protective Packaging: Paperboard, Molded Pulp, Blister and Filler Options
Published: May 08, 2026
Tags: Inserts, Protective Packaging, Molded Pulp, Blister Packaging

Fragile labeled boxes and protective packaging materials on warehouse shelves

Paperboard inserts

Paperboard inserts are cut and folded from paperboard. They are lightweight, printable and practical for simple shapes such as tubes, jars and small sets.

Molded pulp and blister trays

Molded pulp gives a natural protective direction and can replace some plastic trays. Blister and thermoformed trays hold products precisely and can make the product visible.

Open shipping box with fragile tape and bubble wrap

Filler and foam

Paper filler improves the unboxing look but is not enough for heavy or fragile products. Foam and EVA provide stronger cushioning for premium or fragile goods but may not fit every sustainability goal.

Kraft packaging with paper filler around a small product

Practical recommendation

Choose the insert based on movement control, product fragility, brand feeling and quantity. Test the real product before approving mass production.

Suggested next step

Send product size, target quantity, reference images, material preference and shipping destination to Packaverse. We can help compare structures, materials, finishes and sampling options before production.